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      • Sheet Metal Fabrication

      Sheet Metal Fabrication Services

      Upload your CAD, get instant review & expert recommendations.
      DXF, STEP, IGES supported. Fast, secure, and engineer-reviewed.

      Start Your Sheet Metal Project

      • 1 Upload File
      • 2 Get Review
      • 3 Receive Quote

      We support DXF, STEP, and IGES formats — the most commonly used file types across CAD, CNC machining, and digital manufacturing workflows. Whether you're working on 2D technical drawings or complex 3D models, our platform is built to handle your files with precision and speed. Once your files are uploaded, our expert engineering team carefully analyzes them to ensure design accuracy, structural integrity, and production feasibility. You’ll receive detailed pricing based on material, process, and volume, along with ideal material recommendations tailored to your project's functional and mechanical requirements.

      Sheet Part 1 Sheet Part 2 Sheet Part 3

      Start A New Sheet Metal Quote

      DXF | STEP | IGES files
      All uploads are secure and confidential.

      What is Sheet Metal Fabrication?

      Sheet metal fabrication is the process of cutting, bending, and assembling flat sheets of metal or non-metallic materials to create functional parts and enclosures. At ProtoMandi, we specialize in two key operations:

      • Laser Cutting: High-precision cutting of metal and non-metal sheets using laser technology.
      • CNC Bending/Forming: Computer-controlled forming of sheet metal into complex shapes using dies and press brakes.

      Key Advantages

      • Rapid prototyping and low-volume production
      • High dimensional accuracy
      • Minimal tooling costs
      • Supports both metals and plastics

      Common Applications

      • Electrical enclosures
      • Brackets and mounting plates
      • Decorative panels
      • Control boxes
      • Signage and architectural elements

      Laser Cutting vs CNC Bending

      Feature Laser Cutting CNC Bending
      Purpose Cut flat profiles from sheets Bend/curl sheets into 3D forms
      Tolerance ±0.1 mm (typical) ±0.5° (angle), ±0.2 mm (position)
      Best For Intricate shapes, holes, contours U-bends, flanges, and formed geometries

      Supported Materials

      Metals

      • Mild Steel (MS)
      • Stainless Steel (SS304, SS316)
      • Aluminum (5052, 6061)
      • Brass

      Non-Metals

      • Acrylic
      • MDF
      • Polycarbonate

      Material Properties Table

      Material Thickness Range Machinability Finish Quality Common Uses
      MS 0.5–6 mm High Good Brackets, structural parts
      SS304 0.5–5 mm Moderate Excellent Kitchenware, medical components
      Aluminum 5052 0.5–4 mm High Good Automotive, marine
      Brass 0.5–3 mm Moderate High polish Decorative elements, hardware
      Acrylic 1–10 mm Easy Excellent Displays, signs
      MDF 2–12 mm Easy Good Prototypes, enclosures
      Polycarbonate 1–6 mm Easy Good Machine guards, lenses

      Material Selection Tips

      • Strength: Use MS or SS for load-bearing parts.
      • Corrosion Resistance: Prefer SS316 or Aluminum 6061 for outdoor use.
      • Aesthetics: Brass, Acrylic, and PC offer visual appeal.
      • Weight: Aluminum is lighter than MS/SS.

      Design Guidelines for Manufacturability (DFM)

      General Tips

      • Min hole size = 1.5 × material thickness
      • Min bend radius = 1 × material thickness
      • Keep slot widths ≥ material thickness

      Avoid

      • Overhangs without reliefs
      • Tight bend-to-hole distances
      • No kerf allowance in interlocking parts

      Supported Features

      • Tabs & slots for easy assembly
      • Countersinks & counterbores
      • Laser engraving
      • Relief cuts to avoid tearing

      Add-on Services

      • Powder Coating: Durable, aesthetic finish
      • Engraving: Laser or CNC-based text/marking
      • PEM Inserts: For threaded fastening
      • Part Marking / QR Codes: For traceability
      • Deburring & Edge Finishing: Smooth and safe edges

      Why Choose ProtoMandi?

      • Engineer-led team that understands DFM
      • Trusted vendor network with ISO-certified partners
      • Rapid lead times with consistent quality
      • Part traceability and job history maintained
      • Backed by the ProtoMandi Guarantee for quality and reliability

      The ProtoMandi Guarantee

      We stand by every part we ship. If your part is defective or delayed beyond tolerance, we’ll refund or remake it—no questions asked.

      Get Started Now

      Ready to bring your designs to life?

      • Upload your CAD files: .DXF, .STEP, .IGS, .PDF
      • Instant review by our engineering team
      • Transparent quoting & quick turnaround